融合物理知识驱动与大语言模型推理的轴系故障诊断方法

A Fault diagnosis method for shafting systems integrating physics-driven knowledge and large language model reasoning

  • 摘要:
    目的 针对船舶推进轴系故障诊断中故障类型可识别但故障设备难定位的问题,提出一种融合机理特征建模与知识图谱约束推理的智能诊断方法。
    方法 构建ShaftAgent三层架构诊断框架,其中机理建模层用于提取设备级振动与辅助系统特征,可解释分析层采用XGBoost实现故障分类,并提出设备级SHAP归因聚合方法以实现故障设备自动定位,知识增强推理层则用于构建“设备−现象−机理−故障”层次化知识图谱,并结合多阶段提示词工程驱动大语言模型生成诊断报告,通过一致性校验机制确保输出符合物理规律。
    结果 实验结果显示,ShaftAgent故障分类的准确率达96.8%,设备定位准确率达94.2%,诊断报告专家综合评分为4.70分。消融实验验证了各模块的有效性,案例分析展示了从多源振动信号到可操作诊断报告的完整过程。
    结论 研究表明ShaftAgent能有效解决传统方法设备级定位能力不足与可解释性欠缺的问题,可验证知识图谱约束下大语言模型应用于工业故障诊断的可行性,能为船舶轴系智能运维提供新的技术途径。

     

    Abstract:
    Objective To address the problem in marine propulsion shafting fault diagnosis where fault types can be identified but faulty equipment is difficult to localize, an intelligent diagnostic method integrating mechanism-based feature modeling and knowledge graph-constrained reasoning is proposed.
    Methods A three-layer ShaftAgent diagnostic framework is constructed. The mechanism modeling layer is used to extract equipment-level vibration features and auxiliary system features. The interpretable analysis layer adopts XGBoost for fault classification and proposes an equipment-level SHAP attribution aggregation method to enable automatic fault equipment localization. The knowledge-enhanced reasoning layer is designed to build a hierarchical knowledge graph of “equipment-phenomenon-mechanism-fault” and, together with multi-stage prompt engineering, drives large language models to generate diagnostic reports. A consistency verification mechanism is further introduced to ensure that the outputs comply with physical laws.
    Results Experimental results show that ShaftAgent achieves a fault classification accuracy of 96.8%, an equipment localization accuracy of 94.2%, and an expert comprehensive score of 4.70 for diagnostic reports. Ablation experiments verify the effectiveness of each module, while case studies demonstrate the complete process from multi-source vibration signals to actionable diagnostic reports.
    Conclusion The results indicate that ShaftAgent can effectively address the insufficient equipment-level localization capability and limited interpretability of traditional methods. They also validate the feasibility of applying large language models to industrial fault diagnosis under knowledge graph constraints, providing a new technical approach for intelligent operation and maintenance of marine shafting systems.

     

/

返回文章
返回