颗粒−流体复合阻尼器纵向减振性能试验研究

Experimental Study on Longitudinal Vibration Reduction Performance of Particle-Fluid Composite Damper

  • 摘要:
    目的 为解决旋转机械设备低频纵向振动抑制难题,探索结构简单、无外部能源且宽频适配的减振技术,将颗粒−流体复合阻尼器应用于旋转机械设备的纵向振动抑制。
    方法 构建可模拟旋转与纵向振动耦合工况的阻尼器性能试验装置,通过对比试验探究颗粒阻尼、液体阻尼及颗粒−流体复合阻尼的减振性能差异;采用控制变量法,系统考察颗粒粒径、质量填充比、轴系转速、激励频率、颗粒/流体质量比、液体黏度、腔体轴向长度及激励振幅等参数对复合阻尼器减振比的作用规律,并从颗粒动力学与流体力学角度分析其协同振动抑制机理。
    结果 复合阻尼器在 3~10 Hz 低频强迫振动区的激励主频附近减振效果显著,减振比达 8%~20%,性能明显优于单一颗粒或液体阻尼;液体黏度、转速及质量填充比对减振比影响显著,激励振幅的影响相对较小,其中颗粒/流体质量比 3∶1、小粒径颗粒、低黏度液体、高填充比及适宜腔体轴向长度的配置下减振效果最优。
    结论 颗粒−流体复合阻尼的减振性能优于单一阻尼形式,在 3~10 Hz 低频区具备良好的宽频适应性,其性能受流体黏度、转速及质量填充比等参数调控显著;该技术可为旋转机械设备的振动控制提供新思路,采用颗粒主导型填充策略的优化配置方案,在船舶工程等领域具有良好的工程应用前景,同时需解决密封、动平衡等工程化挑战。

     

    Abstract:
    Objective To address the challenge of suppressing low-frequency longitudinal vibration in rotating mechanical equipment and explore a vibration reduction technology with simple structure, no external energy supply and excellent broadband adaptability, this study applied a particle-fluid composite damper to the longitudinal vibration suppression of rotating mechanical equipment.
    Methods A dedicated test device for damper performance was constructed to simulate the coupled working conditions of rotation and longitudinal vibration. Comparative tests were conducted to investigate the differences in vibration reduction performance among particle damping, fluid damping and particle-fluid composite damping. The control variable method was adopted to systematically examine the effects of key parameters including particle size, mass filling ratio, shaft speed, excitation frequency, particle/fluid mass ratio, fluid viscosity, cavity axial length and excitation amplitude on the vibration reduction ratio of the composite damper. Moreover, the synergistic vibration suppression mechanism was analyzed from the perspectives of particle dynamics and fluid mechanics.
    Results The composite damper exhibited significant vibration reduction effects near the main excitation frequency in the low-frequency forced vibration range of 3 −10 Hz, with a vibration reduction ratio of 8% −20%, which was markedly superior to that of single particle or fluid damping. Fluid viscosity, rotational speed and mass filling ratio had a significant impact on the vibration reduction ratio, while the influence of excitation amplitude was relatively minor. The optimal vibration reduction effect was achieved under the configuration of particle/fluid mass ratio of 3∶1, small particle size, low-viscosity fluid, high mass filling ratio and appropriate cavity axial length.
    Conclusions The vibration reduction performance of particle-fluid composite damping is better than that of single damping forms, and it has excellent broadband adaptability in the low-frequency range of 3 −10 Hz. Its performance is significantly regulated by parameters such as fluid viscosity, rotational speed and mass filling ratio. This technology provides new insights into the vibration control of rotating mechanical equipment, and the optimized configuration scheme with particle-dominated filling strategy shows promising engineering application prospects in marine engineering and other related fields. Meanwhile, it is necessary to solve the engineering challenges such as dynamic sealing and dynamic balance for its practical application.

     

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