基于多源特征融合的齿轮箱轴承跨设备迁移故障诊断

Cross-equipment transfer fault diagnosis for gearbox bearings based on multi-source feature fusion

  • 摘要: 目的 针对船舶、舰艇上多种型号齿轮箱轴承因监测信号单一和故障数据匮乏导致的跨设备诊断准确率低的问题,提出了一种基于多源特征融合的齿轮箱轴承跨设备迁移故障诊断方法。 方法 首先,利用短时傅立叶变换 (STFT) 提取出预处理的故障信号的时频特征;然后,建立多源特征融合网络 (MSFFTN),利用MSFFTN的多源特征融合模块提取轴承的转速和振动的时频特征并进行融合表征,通过网络权值共享保证源域和目标域融合特征的域不变性,提高融合特征的可迁移性。进一步,提出一种改进的联合分布自适应 (IJDA) 机制,通过严格执行融合特征的边缘分布对齐和条件分布对齐减少源域和目标域故障特征分布差异,最后通过分类器实现齿轮箱轴承的跨设备迁移故障诊断,并采用北京交通大学的齿轮箱轴承数据集和搭建的船用齿轮箱故障模拟实验台采集的数据验证了提出方法的有效性。 结果 实验结果表明,所提方法在跨设备场景下的迁移故障诊断平均准确率高达99.4%,明显优于其它对比方法。 结论 研究成果可为采用多源传感器监测的船舶、舰艇的齿轮箱轴承跨设备故障诊断提供参考。

     

    Abstract: Objectives To address the problem of low cross-equipment diagnosis accuracy caused by single monitoring signals and insufficient fault data for various types of gearbox bearings on ships and naval vessels, a cross-equipment transfer fault diagnosis method for gearbox bearings based on multi-source feature fusion is proposed. Methods First, the short-time Fourier transform (STFT) is used to extract the time-frequency features of the preprocessed fault signals. Then, a multi-source feature fusion network (MSFFTN) is established. The multi-source feature fusion module of MSFFTN is adopted to extract and conduct fusion representation of the time-frequency features of bearing rotational speed and vibration signals. Domain invariance of the fused features between the source domain and the target domain is guaranteed through network weight sharing, thereby improving the transferability of the fused features. Furthermore, an improved joint distribution adaptation (IJDA) mechanism is proposed. The marginal distribution alignment and conditional distribution alignment of the fused features are strictly enforced to reduce the distribution discrepancy of fault features between the source domain and the target domain. Finally, cross-equipment transfer fault diagnosis of gearbox bearings is realized via a classifier, and the effectiveness of the proposed method is verified using the gearbox bearing dataset from Beijing Jiaotong University and the data collected by the self-built marine gearbox fault simulation setup. Results Experimental results show that the proposed method attains an average transfer fault diagnosis accuracy of 99.4% in cross-equipment scenarios, significantly outperforming other comparative methods. Conclusions The results of this study can provide valuable references for the cross-equipment fault diagnosis of gearbox bearings in ships and naval vessels monitored by multi-source sensors.

     

/

返回文章
返回